Case Study:
ASGCO Flo-Control Chute Developed Using 3DEM Analysis
Industry
Copper Mining
Challenge
2-3 chute plugs per week
12-16 hours of down time for each time
Transfer point at major
copper mining operation:
¾” minus copper
ore
42” wide belt
conveyor
1200 PIW
3600 TPH
800 FPM
14% moisture
Solution
3DEM is a numerical
modeling method for simulating the
dynamics of materials where velocity and
accelerations only change under
gravitational influence or during
collision with other
particles or chute surfaces (walls).
This modeling and design help simulate
conveyors and the dynamics of bulk
material flow problems to accurately
predict
material behavior and
design a more efficient conveyor
transfers, utilizing "hood" and "spoon"
technology, ASGCO Flo-Control.
ASGCO Flo-Control
technology dynamically regulates
material literally making it flow
like water
Build a steel shell which
minimizes corners and tight angles to
increase flow ability.
Adjustable from the top
as well as the back and is able to fine
tune adjustment.
Remove existing top of
chute and liners
Drop in new ASGCO Flo-Control
hood
Install vertical and
horizontal adjustments
Results
No build up or wear on chute wear
lining
Tight columned flow of material
Conveying perfectly centered
material
Increased Production
Capabilities
Stop chute plugging,
spillage, belt wear, chute wear and dust
Optimize Life on Conveyor
Belt and Components
Minimize impact and top
cover wear on the conveyor belt by using a
curved chute or soft loading design
Minimize Material
Spillage
Center load the material
at a uniform rate
Decrease the Need for
Dust Control and Suppression
Minimize impact of
materials against surfaces
Minimize air movement and
dust through a soft loading design