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Major Bulk Terminal uses a Combination of Skalper IV Primary and Razorback TC Secondary Cleaners to Reduce Carryback.

Industry Major Bulk Terminal
Application Ship Loading
Product Sulfur and Petroeleom Coke
Objective Reduce Carryback
Conveyor Detail

·        60” wide conveyor belt

·        650 FPM

·        Only runs a when a ship is in port (approximately 1 per week)

  •  Average ship is around 60,000 tons

Challenge The carry-back at this ship loading facility was unacceptable by any means. The problem was so bad that they would have plies over 6’ high before a ship was fully loaded. Many different styles of belt cleaners were tried, however none were satisfactory to the customer. Because this facility is on the water, environmental regulations are strict and heavy fines are placed even for a small amount of carry-back of material on the ground or worse in the water. Due to the corrosive environment the belt cleaners need to be stainless steel and easy to maintain.



Over 6’ over carry-back from 1 - 40,000 ton ship
Solution ASGCO analyzed the challenge and recommended the Skalper IV primary system with EZ-Torque tensioner and the Razor-Back TC (Tungsten Carbide) with all 316-grade stainless steel components. This combination of primary urethane cleaner and secondary tungsten carbide cleaners proved to be the answer for this challenge.
   
Skalper IV System mounted
on the head pulley
Razor-Back TC is not letting anything past
Results

 

The customer is more than satisfied with the combination of cleaners and will be eventually changing out all of his current cleaners. The fines the customer used to pay, more than paid for the upgrade to all ASGCO belt cleaners. We are also addressing any other transfer point and load zone problems.

More info...
Skalper IV Brochure
Razor-Back Brochure
Skalper IV Installation Instructions
 Razor-Back Installation Instructions
     
Skalper IV Case Study
Razor-Back Case Study
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