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Razor-Back Conveyor Belt Cleaner with Spray Bar Installed at a major iron ore mine.
Razor-Back with Spray Bar is a secondary belt cleaner that uses a row of spray nozzles to spray a fine sharp stream of water at a 30 degree angle onto the conveyor belt where the carry-back material is difficult to remove. Water is applied to the belt in an overlapping spray pattern which places the particles into a fluid suspension, while moistening the belt. The blades of the Razor-Back with Spray Bar are then able to make consistent contact with the conveyor belt surface to remove nearly 98% or more of bulk material coarse carry-back.
Advantages:
Will lubricate the conveyor belt/cleaners interface and require much lighter tensioning.
Fully adjustable sprays are built into the cleaner enabling installation in the tightest of spaces.
Performance is improved by a minimum of 75% over similar dry systems and maintenance is reduced because of the lubricating action of the water.
Fine atomized water from the galvanized spray bar nozzles mixes with any dust generated within the chute, causing the dust to fall from the atmosphere.
Spray nozzle sizes can be customized for any desired spray pattern and water pressure.
Stainless steel construction including tungsten carbide tip holder, cushion plates and fasteners.
Tungsten carbide replaceable tips provide long service life with a high level of resistance to impact damage and/or acid leaching.
Applications:
High speed and tonnage above ground and underground mining conveyor systems running in the most aggressive environments
Concentrator / Ball / Mill conveyors where water is available.
As the secondary belt cleaner on a single direction conveyor where high levels of performance are demanded.
Where the material to be removed is particularly sticky.