Specialty Conveyor Belt Fabrication

ASGCO® supplies a wide range of specialty conveyor belting products designed to handle aggressive materials smoothly without any material roll back. They are both impact and abrasion resistant for severe applications.

Here are some of the categories available

 
Eddy Current Conveyor Belts

Eddy current separator belts are used to separate nonferrous materials, those that don’t contain significant quantities of iron, from other waste. This separation is achieved by using powerful magnets to repel the nonferrous material. This occurrence is similar to putting two magnets together that have the same poles, causing them to push away from one another, rather than connect. Repelling the material causes the nonferrous metals to be thrown from the waste that is being separated, upon being thrown the waste and nonferrous materials are separated into two separate take away conveyors.

 
Eddy Conveyor Belt_web

Benefits

  • Polyurethane belts provide the greatest strength with the least thickness
  • Avoids dampening the effect of the eddy current
 
Eddy Conveyor Belt_Application_web

Common Uses

Municipal recycling facility (MRF), municipal solid waste facility (MSW), waste-to-energy facilities, scrap residue and other applications demanding sorting.

 
Feeder Conveyor Belts

ASGCO® manufactures a complete line of flat and fabricated belts for the most popular gravimetric and volumetric weigh feeders. Conveyor belt feeders are used in conveying clinker, ore, rock, limestone minerals and food grade products into a variety of processing equipment. Weigh feeders control the flow of fuel to the coal pulverizers in coal fired power stations. Our feeder belt fabrications include:

Feeder Operation Diaram_web

Common Uses

Conveyor belt feeders are used in conveying clinker, ore, rock, limestone minerals and food grade products into a variety of processing equipment. Weigh feeders control the flow of fuel to the coal pulverizers in coal fired power stations. The fabricated belts are used in plants to measure the bulk material going across the belt.

 

Types of Feeder Belts

Feeder Conveyor Belts_Types of Feeder Belts
  • Flat Feeder Belts
  • Flanged Feeder Belts
  • Bottom V-Guided Feeder Belts
  • Cleated Feeder Belts
  • Endless Feeder Belts
  • Mechanically Spliced Feeder Belts
  • Corrugated Sidewall Feeder Belts
  • Food Grade Feeder Belts

Splices

  • Vulcanized Endless
  • Mechanical Fasteners
  • Conventional Fasteners
  • Open Ended/Punched
 
Magnetic Separator Conveyor Belts

Magnetic separator belts are on short conveyors that wrap around the outside of a magnet. They are generally mounted across the width of the conveyor belt, near the head/discharge pulley. The magnet attracts ferrous material from non-magnetic materials, which is moved by a separator belt to a collection bin or chute.

  • Designed to take on flying debris
  • Cleats help to propel contaminants off of the belt

Types of recycling facilities that ASGCO® provides belts for:

  • Materials Recovery Facilities (MRF)
  • Scrap Recycling
  • Electronics Recycling (e-waste)
  • Construction & Demolition (C&D)
  • Wood Recycling
  • Tire Recycling
  • Incineration Ash & Plastics Recycling

Magnetic Separator Machine

Rubber Belts – These belts have many cleats provide resistance to abrasion and punctures. Applications include heavy-duty rubber, stainless steel and high impact plastics.

Polyurethane Belts – Lighter weight belting for e-waste. Used wherever lighter weight belts are required.

Armor Clad Belts – For extreme, abusive applications to protect belts from aggressive wear and tear to increase belt life. Applications range from stainless steel plates to high impact plastics.

 

 
Road Milling Belts

Quality belting for rigorous and demanding roadwork applications.

Milling machines are used to remove asphalt from roads in order to repair damaged sections of streets and highways. Asphalt is removed by a large cutting drum and then fed onto the primary/pickup belt. The belt feeds the material from the primary belt to the secondary/discharge belt. The secondary belt then feeds the reclaimed material into a dump truck.

When it comes to the demands placed on road working equipment, the belting has to be designed for tough work and to meet many rigorous applications. High-strength rubber, rip-resistant fabrics, and abrasion-resistant covers and cleats allow you to handle the transport of materials as efficiently as possible.

V-Cleat and U-Cleat Milling Belts Provide

  • High-strength rubber compounds allow belts and cleats to withstand impact from heavy, sharp materials
  • Single-piece, molded cleats eliminate the danger of cleats separating from belt covers
  • Advanced splicing techniques ensure ultimate strength, flexibility and performance to withstand the rigors of high speeds and small pulley diameters
  • Higher carrying capacity and better leveling of material on the carrying side
  • Operates smoother and quieter on the return side because of the stabilizing center profile
  • 1″ high cleats for ultimate capacity
  • Wide cleat base for additional bond to covers and improved durability
  • Sizes for all manufacturers
  • Metric sizes available
  • Large inventory of many popular belt styles for immediate shipment
 

Milling Belts

Milling Belts_samples_web

 

Milling Base Belt

2-PLY 220# PIW 5/32” top cover x 3/32” bottom cover (.375” gauge, 1.375” with cleat)

2-PLY 400# PIW 5/32” top cover x 3/32” bottom cover (.394” gauge, 1.394” with cleat)

3-PLY 225# PIW 5/32” top cover x 3/32” bottom cover (.420” gauge, 1.420” with cleat)

 
Custom Fabricated Belts

Our custom fabrication services allow us to quickly produce high quality belting for any material handling obstacles.

Rubber Cleated_web

Rubber Cleated

Rubber belts can be used for light to moderate
industrial service. Normally a 2-ply rubber with
1/2 -3″ high cleats, these belts are vulcanized
endless or connected with high-grade, stainless
steel mechanical fasteners.

 

Metal Clad Belts

Metal clad belts are specialty fabricated for severe
applications. Our technicians fabricate plates
made of stainless steel, urethane, or high-grade
composites to resist the effects of large, heavy,
and sharp metals. Stainless steel cleats are
mounted to the top cover (typically a rubber belt).

 

Cleated and/or Corrugated Sidewall Conveyor Belts

ASGCO®’s state of the art equipment is able to provide you with the ultimate in cleat and sidewall fabrication. Available colors, green, white, black and blue.

 

All Styles Available

Any combination and styles are available for both cleats and sidewalls.

Cleat Style_web

 

Compounds

  • PVC
  • Polyurethane
  • Polyolefin
  • Polyester
  • Rubber


Applications

  • Conveying
  • Inclines
  • Plastics
  • Food Processing
  • Confectionery
  • Harvessting
  • Pharmaceuticals
  • Fertilizer
  • Minerals
  • Magnetic Separator Conveyor Belt Completely fabricated in our conveyor belt fabrications service area.

    Magnetic Separator Conveyor Belt Completely fabricated in our conveyor belt fabrications service area.

  • Magnetic Separator Conveyor Belt in Stainless Steel for Concrete Recycling Plant: Fabricated in our conveyor belt fabrications service area.

    Magnetic Separator Conveyor Belt in Stainless Steel for Concrete Recycling Plant: Fabricated in our conveyor belt fabrications service area.