New Transfer Point and Conveyor Technologies help Control Dust and Improve Production

By: Aaron Gibbs, President of ASGCO Manufacturing.

With the advancements of technology and industry needs for more efficient, safe and productive material handling systems, companies are looking to harness those technologies to advance their systems.  One of the most recent advancements in new conveyor technology has been made by ASGCO^®.  Their patented Pro-Zone^® modular conveyor belt transfer point system and or complete conveyor systems are engineered and made to ensure the product is transferred efficiently and dust-free.  This load zone containment system is designed as a dust tight troughed-tube with internal skirtboards and seals and no external skirtboards for dust and material to escape.  This system can be retrofitted to existing conveyors and transfer points and is all completely engineered,

designed and manufactured in the USA.

Containing dust, minimizing product degradation and ensuring the product flows and moves properly in bulk material handling conveying systems is of paramount importance for several reasons:

1. Health and Safety: Dust generated during material handling can pose serious health risks to workers. Inhalation of dust particles can lead to respiratory problems, such as lung diseases and allergies. Some dust particles may also be toxic or carcinogenic, further increasing health hazards. Therefore, minimizing dust exposure is crucial for maintaining a safe working environment.
2. Environmental Impact: Dust emissions from bulk material handling can have adverse effects on the environment. Airborne dust can settle on nearby vegetation, bodies of water, and residential areas, leading to contamination and potential harm to ecosystems. Containing dust helps reduce these environmental impacts.
3. Equipment Maintenance: Dust can accelerate the wear and tear of equipment used in material handling, such as conveyor belts, pulleys, and motors. Excessive dust can clog machinery, decrease efficiency, and increase maintenance costs. By containing dust, equipment longevity is extended, and maintenance costs are reduced.
4. Operational Efficiency: Dust in conveying systems can impede the smooth flow of materials. It can cause blockages, reduce conveyor belt traction, and increase the risk of spillage. These issues can disrupt production, increase downtime, and result in financial losses. Containing dust ensures the uninterrupted flow of materials and optimal system performance.
5. Compliance with Regulations: Many regions have strict environmental regulations that limit dust emissions from industrial operations. Failing to contain dust can result in regulatory violations, fines, and legal consequences. Complying with these regulations is not only a legal requirement but also an ethical responsibility.

6. Product Quality: Dust contamination can compromise the quality of the bulk materials being handled. In industries like bio-fuels (pellets), limestone, coal and other commodities where maintaining product size is critical. Containing dust ensures that the final product meets quality standards.

7. Energy Efficiency: Dust-laden air can increase resistance and pressure drop in ventilation and dust collection systems. This places additional strain on the fans and motors used to control dust emissions. Proper dust containment and collection can reduce energy consumption and operating costs.
8. Fire and Explosion Hazards: Certain materials, such as fine powders and some metals, can be highly flammable and prone to explosions when dispersed as dust in the air. Dust containment measures, including explosion suppression systems, help mitigate the risk of catastrophic incidents.
9. Worker Productivity: Excessive dust in the workplace can reduce visibility and create discomfort for workers. This can lead to decreased productivity and potentially hazardous working conditions. A clean and dust-free environment is more conducive to efficient work.
10. Community Relations: Industries involved in bulk material handling are often located near residential areas. Dust emissions can lead to complaints from neighboring communities and damage a company’s reputation. Good dust containment practices can help maintain positive community relations.

In summary, containing dust in bulk material handling conveying systems is essential for safeguarding the health and safety of workers, protecting the environment, ensuring operational efficiency, complying with regulations, maintaining product quality, and reducing costs. Implementing new effective equipment and processes is a fundamental aspect of a responsible and sustainable industrial operation.