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Solutions Case Studies

How ASGCO® Boosted Throughput by 135% for a Leading Asphalt Producer

  Challenges A major aggregate and hot-mix asphalt producer faced production inefficiencies in their material sizing operation. Their team needed to re-crush 2B aggregate into 57 stone for approximately 70% of a critical upcoming project. However, the existing system lacked…

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Challenges
A major aggregate and hot-mix asphalt producer faced production inefficiencies in their material sizing operation. Their team needed to re-crush 2B aggregate into 57 stone for approximately 70% of a critical upcoming project. However, the existing system lacked the configuration and throughput capacity to handle this additional re-crushing workload efficiently. In addition to throughput concerns, the current material handling infrastructure required improvements to reduce wear, improve flow, and ensure consistent, high-volume delivery to the portable crusher. Without immediate intervention, the operation risked missing key production goals and internal performance expectations.

Solution
The process began with an on-site system assessment, including a point cloud scan of the portable crusher and surrounding structure. This enabled ASGCO® engineers to develop a custom support structure and new chute configuration optimized for the site’s physical constraints. To address wear issues, a new transfer chute was proposed and installed. It was lined with 12”x 12” Ceramic-Embedded Urethane Magnets, flanked by UHMW and AR400 edge protectors. This liner system dramatically improved wear resistance and ease of maintenance, while also enhancing material control and flow accuracy.

Results
The upgraded chute and crusher integration resulted in 135% 185 ->440 tons/hour increase in 57 stone production rate, greatly exceeding the project’s original expectations. The optimized system ran reliably, handled high throughput with reduced wear, and minimized maintenance requirements. The customer was extremely satisfied, noting that the success of the project reflected positively on the internal team. Thanks to the great results, the customer quickly brought ASGCO® in to help with another project at a different plant—further strengthening the relationship and showing ASGCO®’s reputation for delivering custom-engineered material handling solutions.

 

 

 

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ASGCO® Eliminates Spillage and Restores Load Zone Integrity at a Cement Plant

Eliminating Spillage and Restoring Load Zone Integrity at a Cement Plant Challenges The core issue stemmed from a misaligned step chute that was off-center, loading the belt, and directing the product into the right-side skirt wall. The continuous impact wore…

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Eliminating Spillage and Restoring Load Zone Integrity at a Cement Plant

Challenges
The core issue stemmed from a misaligned step chute that was off-center, loading the belt, and directing the product into the right-side skirt wall. The continuous impact wore through the wall, creating excessive spillage and requiring frequent patching. The load zone was buried in years of hardened cement buildup, making inspections and maintenance nearly impossible. Additionally, the existing skirt walls and clamps were so corroded and seized that the skirting could no longer be adjusted.

Solution
ASGCO’s engineers began the project by conducting a thorough on-site evaluation of the chute and load zone. They then point cloud scanned the system and ran 3DEM simulations to identify the root of the problem. The evaluation revealed that the step chute was misdirecting the product, prompting a full redesign of the chute and load zone. The failing step chute was removed and replaced with a custom-engineered chute designed to properly redirect material to the center of the belt. The service team also cleared out the hardened cement buildup, allowing for safe maintenance access. The deteriorated skirt walls were replaced with a full enclosed ASGCO skirting system, including adjustable AR400 skirtboard liners, MDX skirt clamps, and ORG skirting. The ASGCO system provides an excellent seal, while promoting easy skirting and liner maintenance adjustments.

Results
A new center-loading chute corrected the material trajectory, eliminating side-wall impact and belt mis-tracking. Spillage was completely resolved, and the load zone now operates cleanly and efficiently. With the MDX skirt clamps and slotted AR400 liners, maintenance is no longer a time-consuming challenge, but a simple, streamlined process. The reliability and cleanliness of the system have been restored, and overall maintenance downtime has been significantly reduced.

 

 

 

 

 

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ASGCO® Enhances Chute Performance and Longevity

  ASGCO® Enhances Chute Performance and Longevity Challenge: A customer faced severe wear issues in their material handling chute system due to changes in material composition and chute design. The increased fines in the material concentrated wear in specific areas,…

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ASGCO® Enhances Chute Performance and Longevity

Challenge:
A customer faced severe wear issues in their material handling chute system due to changes in material composition and chute design. The increased fines in the material concentrated wear in specific areas, while the high material velocity due to the chute slope intensified the problem. The chute handled materials such as limestone, granite, zinc, and clay, which contributed to accelerated wear. The existing liners were deteriorating rapidly, with white iron replacement liners wearing through in just three weeks and ¼” x ¼” CCO liners failing in only nine days. The most significant damage was concentrated in the chamfered corner of the chute.

 

Solution:
ASGCO® implemented targeted modifications to extend the lifespan of the chute and improve performance. A 6” deep “dead bed” was installed to reduce impact and velocity, while the slide section was lined with staggered 1” thick ceramic to slow material sliding velocity. To further manage material flow and minimize wear, a rock box was added at discharge. The chute slope was reduced from 50 degrees to 45 degrees to slow down material velocity, and the rock box was offset to maintain center loading on the conveyor belt. Additionally, 24” of Armorite plates were installed between the dead bed and ceramic liners to provide added impact protection.

 

Results:
After two months and the processing of 200,000 tons of material, the results were clear. The newly implemented solutions showed no signs of premature wear, a significant improvement over the previous system’s rapid deterioration. The chute operated efficiently, with the belt center loading and tracking correctly, leading to a noticeable enhancement in overall system performance. The customer was highly satisfied with the enhancements and, impressed by the durability and effectiveness of the solutions, requested for a complete spare set of liners. The success of this project led to increased interest in additional ASGCO®-manufactured solutions, showcasing the ability to provide effective, customized material handling solutions that meet the toughest operational demands.

 

 

 

 

 

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Safe-Guard Modular Conveyor Flat Guards Provides New Standard for Sugar Producer

Safe-Guard Modular Conveyor Flat Guards Provides New Standard for Sugar Producer Challenge: A prominent sugar producer, relies on conveyor systems for their bulk handling needs, but faced challenges in ensuring worker safety and maintaining equipment efficiency. Traditional safety measures, such…

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Safe-Guard Modular Conveyor Flat Guards Provides New Standard for Sugar Producer

Challenge:
A prominent sugar producer, relies on conveyor systems for their bulk handling needs, but faced challenges in ensuring worker safety and maintaining equipment efficiency. Traditional safety measures, such as pull cords and heavy guards, were unmanageable and posed risks during maintenance, leading to delays and potential injuries. These bulky guards required significant time and effort to remove and reinstall. Additionally, the company needed to comply with strict MSHA safety standards without compromising operational efficiency, prompting a search for improved solutions.

Solution:
The sugar company collaborated with ASGCO to implement Safe-Guard Modular Conveyor Flat Guards, which prioritize safety, easy installation, and maintenance efficiency. These guards feature a lightweight, modular design that simplifies handling and provides tool-free access for quick maintenance. It also complies with OSHA and MSHA safety standards to ensure worker protection. The guards are made durable for harsh industrial environments.

Results:
The implementation of ASGCO’s Safe-Guard Modular Conveyor Flat Guards at the sugar company has significantly improved safety and operational efficiency. The guards have reduced injury risks, creating a safer workplace, and streamlined maintenance processes, allowing tasks to be completed by a single worker with less disruption. The lightweight, modular design has enhanced productivity and reduced costs, becoming a standard across the facility. This transformative decision highlights the value of innovative solutions in achieving safety and efficiency in the sugar production industry.

Testimonial:
“At our facility, we’ve seen a significant improvement in safety & efficiency since implementing ASGCO conveyor safeguards. Previously, we relied on pull cords & bulky guards that were challenging for our maintenance team to handle alone. ASGCO’s conveyor guards have become our new standard because they are not only safer, but also much easier to remove & reinstall during maintenance. Their design has streamlined our operations while enhancing worker safety, & we’re grateful for their ongoing support & expertise.”

 

 

 

 

 

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ASGCO® Mid-Atlantic Conveyor Services Division Provides Critical Solutions to the Aggregate Industry

Challenge: The customer did not have easy access to the splicing area on this conveyor system. The tail pulley was obstructed by both the equipment and the surrounding structure. In order to string the belt on such an elevated, inclined…

July 2017 Solutions Newsletter
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July 2017 Solutions Newsletter

Challenge: The customer did not have easy access to the splicing area on this conveyor system. The tail pulley was obstructed by both the equipment and the surrounding structure. In order to string the belt on such an elevated, inclined conveyor, the belt would need to be held over top of the system with a crane, which would bring up safety concerns, posing an additional challenge for the installation. The elevation and incline also made transporting the vulcanizing equipment much more difficult.

Solutions: ASGCO® recommended using the Quarry-Duty™ 3 ply 600 PIW 3/8” x 3/32”, 42” wide by 700’ long textile reinforced conveyor belt which is highly engineered for steep-incline conveying. The extra strength meets the grueling demands of this heavy-duty quarry conveyor system. A crane was needed to hold the belt over the system during the stringing and a man lift was needed for the non-catwalk side. The product was also installed with AR1 covers for added protection.

Results: The high adhesion, lower elongation and superior field performance of the Quarry-Duty™ conveyor belting is engineered to protect the belt from wear and tear. The vulcanized splice is much stronger than a mechanical splice and makes for a smooth transition as the belt travels through the belt scrapers. This long-life conveyor belting met the customer’s needs and provided a long-lasting, quality solution.

 

 

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Trade Shows

Event Start Date End Date Booth City-State Sort Date
Missouri mine safety & Health Conference
Venue: Margaritaville Lake Resort Lake of the Ozarks 		01/14/2026 01/16/2026 10 Osage Beach, MO 20260114
KCSA SAFETY & EDUCATION CONFERENCE
Venue: Louisville Marriott East 		02/11/2026 02/12/2026 10 Louisville, KY 20260211
Arkansas Mine Health and Safety Conference
Venue: Oaklawn Racing Casino Resort 		02/19/2026 02/20/2026 Hot Springs 20260219
SME Annual Conference & Expo 2026
Venue: Salt Palace Convention Center 		02/22/2026 02/25/2026 1532 Salt Lake City UT 20260222
GCAA 2026
Venue: Cobb Galleria Center 		02/24/2026 02/26/2026 119 Atlanta, GA 20260224

Articles

Preventive Maintenance Schedule for Conveyor Systems at a Bulk Material Handling Facility

Preventive Maintenance Schedule for Conveyor Systems at a Bulk Material Handling Facility 1. Purpose and Scope This preventive maintenance schedule is designed to ensure safe, reliable, and efficient operation of…

Preventive Maintenance Schedule for Conveyor Systems at a Bulk Material Handling Facility

1. Purpose and Scope

  • This preventive maintenance schedule is designed to ensure safe, reliable, and efficient operation of belt conveyor systems used for bulk material handling. It applies to all conveyors, including feed conveyors, transfer conveyors, stacking conveyors, and reclaim systems. The schedule addresses mechanical, electrical, and structural components and emphasizes safety, uptime, and equipment longevity.

2. Safety Requirements (Applies to All PM Tasks)

• Follow lockout/tagout (LOTO) procedures before performing maintenance.

• Verify zero energy state (electrical, mechanical, hydraulic, pneumatic).

• Wear required PPE: hard hat, safety glasses, gloves, steel-toe boots, and fall protection where required.

• Ensure conveyor is clean and free of residual material that could shift or fall.

• Never work on a moving conveyor.

3. Daily Inspections (Operator or Maintenance Rounds) 

Performed at the start of each shift or daily during operation.

• Inspect belt tracking and alignment; note any edge rubbing or wandering.

• Listen for unusual noises from idlers, pulleys, gearboxes, or motors.

• Check for visible belt damage: tears, fraying, missing fasteners, or splice separation.

• Verify guards, emergency pull cords, and safety switches are in place and functional.

• Observe material flow at loading and transfer points for spillage or buildup.

• Check take-up systems for proper tension and travel.

• Look for oil leaks, grease leaks, or overheated components.

• Record findings in the maintenance log.

4. Weekly Preventive Maintenance

Performed by maintenance technicians.

• Clean spilled material from under and around conveyors.

• Inspect idlers and rollers for seizure, excessive vibration, or wear; tag failed units for replacement.

• Check belt cleaners and scrapers; adjust tension and replace worn blades as needed.

• Inspect pulley lagging for wear, glazing, or separation.

• Check fasteners, brackets, and supports for looseness or damage; tighten as required.

• Test emergency stops and pull-cord switches for proper function.

• Inspect electrical conduits, junction boxes, and cable trays for damage or dust intrusion.


5. Monthly Preventive Maintenance

Performed during planned downtime where possible.

• Lubricate bearings, take-ups, and other grease points per OEM recommendations.

• Inspect drive assemblies: motor, gearbox, couplings, and backstops for wear, alignment, and vibration.

• Measure belt speed and verify against design values.

• Inspect belt splices (mechanical or vulcanized) for wear, cracking, or separation.

• Check chute liners, skirting rubber, and impact beds; replace worn components.

• Inspect structural steel, walkways, handrails, and platforms for cracks, corrosion, or deformation.

• Verify conveyor take-up travel and adjust if nearing limits.

6. Quarterly Preventive Maintenance

More detailed inspections and condition monitoring.

• Perform vibration analysis on motors, gearboxes, and major pulleys.

• Conduct thermal imaging of electrical panels, motors, and bearings.

• Inspect and align drive pulleys, bend pulleys, and tail pulleys.

• Check belt thickness and wear patterns at critical locations.

• Inspect and test belt misalignment switches, speed switches, and zero-speed sensors.

• Verify braking systems and backstops function properly under load.

• Review maintenance records and failure trends to identify recurring issues.

7. Semi-Annual Preventive Maintenance

Performed during extended shutdowns if possible.

• Drain and replace gearbox oil per manufacturer specifications; sample oil for analysis.

• Inspect and service hydraulic or gravity take-up systems.

• Perform detailed inspection of loading zones, including impact idlers and support frames.

• Check conveyor frames for alignment over long runs; correct sag or misalignment.

• Inspect electrical motor control centers (MCCs) and variable frequency drives
(VFDs) for dust buildup, loose connections, and cooling performance.

• Replace worn idlers proactively in high-load or high-wear areas.

8. Annual Preventive Maintenance

Major inspection and overhaul activities.

• Conduct a full belt condition assessment to determine remaining service life.

• Inspect and refurbish or replace major pulleys as required.

• Verify conveyor capacity, power draw, and operating efficiency against original design.

• Inspect foundations, anchor bolts, and structural supports for settlement or corrosion.

• Review safety systems and update risk assessments.

• Update PM procedures based on lessons learned, equipment upgrades, and OEM recommendations.

9. Documentation and Continuous Improvement

• All PM activities must be documented in the computerized maintenance management system (CMMS).

• Track downtime, failures, and corrective maintenance to improve PM intervals.

• Use condition-based monitoring data to transition from time-based to predictive maintenance where feasible.

• Train operators and maintenance personnel regularly on conveyor operation, inspection, and safety.

10. Conclusion

A disciplined preventive maintenance program is essential for reliable conveyor operation in a bulk material handling facility. By following this schedule, the facility can reduce unplanned downtime, extend equipment life, improve safety, and lower total maintenance costs while ensuring consistent material flow and operational efficiency.

Raising the Bar in Belt Cleaning Technology: ASGCO® Launches the Next Generation of Conveyor Cleaners

Raising the Bar in Belt Cleaning Technology: ASGCO® Launches the Next Generation of Conveyor Cleaners In an industry where uptime, cleanliness, and safety are paramount, ASGCO® continues to lead the…

Raising the Bar in Belt Cleaning Technology: ASGCO® Launches the Next Generation of Conveyor Cleaners

In an industry where uptime, cleanliness, and safety are paramount, ASGCO® continues to lead the charge with its latest innovation—an all-new line of advanced belt cleaners designed to push the boundaries of performance, durability, and maintenance simplicity. With the launch of our Continuous Secondary Blade (CSB) Cleaner and companion systems, ASGCO® introduces a comprehensive solution built for modern material handling environments where efficiency and reliability aren’t optional; they’re expected.

CSB Cleaner: Continuous Contact, Continuous Confidence
The CSB Cleaner is engineered around a simple but powerful principle:
continuous blade-to-belt contact with no gaps. Its innovative design ensures that the cleaning blades maintain consistent, even pressure across the entire belt width, eliminating the dead spots and uneven wear common in traditional cleaner systems. The result is uniform cleaning pressure from edge to edge, delivering superior carryback removal without compromising belt integrity.

Designed for tight spaces and high-performance applications, the CSB Cleaner integrates easily into constrained conveyor systems while providing rugged, reliable operation in industries like mining, aggregate, cement, recycling, and bulk shipping. While tools are required for blade servicing, the cleaner is built for quick maintenance and long-term efficiency.

In every way, the CSB is continuous by design, from its physical footprint to its flawless contact with the belt, ensuring optimal cleaning performance with minimal disruption.

 

Key Features and Engineering Highlights

  1. Razor-Back CSB Retractable

    Modular Blade Cartridge System
    Each blade on the CSB Cleaner is housed in a replaceable cartridge. This modular approach offers several key advantages:

    • Quick blade swaps without removing the cleaner from the structure
    • Pre-set tensioning to eliminate guesswork and ensure optimal contact pressure
    • Enhanced worker safety with easy maintenance that meets or exceeds MSHA/OSHA compliance standards
  2. High-Performance Materials
    ASGCO® uses only the most durable materials available:

    • Blades made from urethane with embedded tungsten carbide provide long wear life and reduce maintenance intervals
    • Mounting tubes and cartridges are fabricated from zinc-plated steel or optional stainless steel for superior corrosion resistance
    • Tensioners are powder-coated for durability
  3. Compact Footprint, Wide Versatility
    With its streamlined form, the CSB Cleaner is ideal for areas with limited clearance, such as beneath transfer points, under loading zones, and at tail pulleys. It supports:

    • Belt widths from 18″ to 96″
    • Operating speeds up to 1000 FPM
    • Applications in both wet and dry material flows
  4. Easy Retrofit and Integration
    The CSB can be retrofitted onto existing conveyor systems with minimal modifications. Mounting brackets and tensioning systems are designed to align with common frame standards, reducing the need for custom fabrication.

Why It Matters: Operational Gains and ROI

Reduce Carryback, Improve Housekeeping
Carryback can result in wasted material, safety hazards, and equipment wear. The CSB Cleaner addresses this by delivering consistent, full-width cleaning that prevents accumulation on tail pulleys, return idlers, and floors.

Lower Maintenance Burden
With traditional belt cleaners, blade replacement can be time-consuming and dangerous. The CSB eliminates these challenges. Its easy maintenance blade change system reduces service time by over 50%, freeing up maintenance staff for higher-value tasks.

Extend Component Life
By removing debris before it migrates through the system, ASGCO®’s cleaners protect critical conveyor components, extending the life of idlers, pulleys, and belts themselves.

Comply with Safety Regulations
Our new cleaner systems are designed with worker safety in mind. From pinch-point elimination to intuitive tensioning, every element reflects ASGCO®’s commitment to MSHA/OSHA-aligned best practices.

Complementary Systems: Primary Cleaners and Tail Solutions

The CSB Cleaner performs at its best when paired with ASGCO®’s full line of primary cleaners, which are mounted at the head pulley and address the bulk of the material load. Together, they form a multi-stage cleaning solution that minimizes carryback to near-zero levels.

ASGCO® also offers tail pulleys, cleaners, v-plows, and custom-engineered cleaning systems designed to tackle challenging material types such as wet clay, coal fines, or gypsum. Each solution is backed by application-specific consultation and on-site installation support.

Built on a Legacy of Innovation and Service

ASGCO® has spent over five decades at the forefront of conveyor solutions. Our innovations are not driven by theory—they’re shaped by field conditions and customer needs. Every cleaner is backed by:

  • Extensive in-house and field testing
  • Customization options for unique belt speeds, material types, or structural layouts
  • Ongoing technical support and training to keep your operation moving

The Bottom Line: Cleaner Belts. Safer Teams. Higher Efficiency.

Whether you’re battling carryback, chasing production targets, or aiming to reduce downtime, ASGCO®’s new line of cleaners, including the revolutionary CSB Cleaner, is your frontline solution. More than just a product, it’s an investment in long-term performance, safety, and profitability.

Get Started with ASGCO®’s New Cleaner Solutions Today

To learn more, request a quote, or schedule an on-site evaluation, contact our team today. Let us help you design a belt cleaning system that elevates your entire operation.

 

New Transfer Point and Conveyor Technologies help Control Dust and Improve Production

New Transfer Point and Conveyor Technologies help Control Dust and Improve Production By: Aaron Gibbs, President of ASGCO Manufacturing. With the advancements of technology and industry needs for more efficient,…

New Transfer Point and Conveyor Technologies help Control Dust and Improve Production

By: Aaron Gibbs, President of ASGCO Manufacturing.

With the advancements of technology and industry needs for more efficient, safe and productive material handling systems, companies are looking to harness those technologies to advance their systems.  One of the most recent advancements in new conveyor technology has been made by ASGCO®.  Their patented Pro-Zone® modular conveyor belt transfer point system and or complete conveyor systems are engineered and made to ensure the product is transferred efficiently and dust-free.  This load zone containment system is designed as a dust tight troughed-tube with internal skirtboards and seals and no external skirtboards for dust and material to escape.  This system can be retrofitted to existing conveyors and transfer points and is all completely engineered,

designed and manufactured in the USA.

Containing dust, minimizing product degradation and ensuring the product flows and moves properly in bulk material handling conveying systems is of paramount importance for several reasons:

  1. Health and Safety: Dust generated during material handling can pose serious health risks to workers. Inhalation of dust particles can lead to respiratory problems, such as lung diseases and allergies. Some dust particles may also be toxic or carcinogenic, further increasing health hazards. Therefore, minimizing dust exposure is crucial for maintaining a safe working environment.
  2. Environmental Impact: Dust emissions from bulk material handling can have adverse effects on the environment. Airborne dust can settle on nearby vegetation, bodies of water, and residential areas, leading to contamination and potential harm to ecosystems. Containing dust helps reduce these environmental impacts.
  3. Equipment Maintenance: Dust can accelerate the wear and tear of equipment used in material handling, such as conveyor belts, pulleys, and motors. Excessive dust can clog machinery, decrease efficiency, and increase maintenance costs. By containing dust, equipment longevity is extended, and maintenance costs are reduced.
  4. Operational Efficiency: Dust in conveying systems can impede the smooth flow of materials. It can cause blockages, reduce conveyor belt traction, and increase the risk of spillage. These issues can disrupt production, increase downtime, and result in financial losses. Containing dust ensures the uninterrupted flow of materials and optimal system performance.
  5. Compliance with Regulations: Many regions have strict environmental regulations that limit dust emissions from industrial operations. Failing to contain dust can result in regulatory violations, fines, and legal consequences. Complying with these regulations is not only a legal requirement but also an ethical responsibility.

  6. Product Quality: Dust contamination can compromise the quality of the bulk materials being handled. In industries like bio-fuels (pellets), limestone, coal and other commodities where maintaining product size is critical. Containing dust ensures that the final product meets quality standards.

  7. Energy Efficiency: Dust-laden air can increase resistance and pressure drop in ventilation and dust collection systems. This places additional strain on the fans and motors used to control dust emissions. Proper dust containment and collection can reduce energy consumption and operating costs.
  8. Fire and Explosion Hazards: Certain materials, such as fine powders and some metals, can be highly flammable and prone to explosions when dispersed as dust in the air. Dust containment measures, including explosion suppression systems, help mitigate the risk of catastrophic incidents.
  9. Worker Productivity: Excessive dust in the workplace can reduce visibility and create discomfort for workers. This can lead to decreased productivity and potentially hazardous working conditions. A clean and dust-free environment is more conducive to efficient work.
  10. Community Relations: Industries involved in bulk material handling are often located near residential areas. Dust emissions can lead to complaints from neighboring communities and damage a company’s reputation. Good dust containment practices can help maintain positive community relations.

In summary, containing dust in bulk material handling conveying systems is essential for safeguarding the health and safety of workers, protecting the environment, ensuring operational efficiency, complying with regulations, maintaining product quality, and reducing costs. Implementing new effective equipment and processes is a fundamental aspect of a responsible and sustainable industrial operation.

Optimizing Bulk Material Handling: The Importance of Proper Conveyor Transfer Points

Optimizing Bulk Material Handling: The Importance of Proper Conveyor Transfer Points By: Aaron Gibbs, President of ASGCO Manufacturing.   Efficient bulk material handling is a critical aspect of various industries,…

Optimizing Bulk Material Handling: The Importance of Proper Conveyor Transfer Points

By: Aaron Gibbs, President of ASGCO Manufacturing.

 

Efficient bulk material handling is a critical aspect of various industries, including mining, construction, agriculture, and manufacturing. Conveyor systems play a pivotal role in transporting bulk materials, enabling seamless movement throughout the production process. While conveyor belts are the backbone of these systems, the transfer points are often overlooked. However, proper conveyor transfer points are essential for maintaining productivity, minimizing material loss, and ensuring the longevity of the equipment. This article will delve into the importance of proper conveyor transfer points and discuss key considerations for optimizing their functionality.

Minimizing Material Spillage:

One of the primary purposes of conveyor transfer points is to ensure a smooth transition of materials from one belt to another or to another part of the production process. When not properly designed and maintained, these transfer points can lead to material spillage. Spillage not only causes material loss but also results in increased maintenance costs and environmental concerns. Proper transfer point design with appropriate chute geometries, impact beds, and skirting systems help minimize spillage, reducing waste and improving operational efficiency.

Controlling Dust Emissions:

Bulk materials, such as coal, minerals, or fine particles, often generate substantial amounts of dust during handling. Improper transfer points can exacerbate dust emissions, posing health risks to workers and potentially violating environmental regulations. By implementing efficient dust control measures at transfer points, such as dust suppression systems, hooded chutes, and proper sealing, the release of airborne particles can be significantly reduced, ensuring a healthier work environment and compliance with environmental standards.

Preventing Belt Damage and Wear:

Transfer points can subject conveyor belts to significant stress, resulting in premature wear and tear. Abrasive materials, high impact forces, and misalignment can lead to belt damage, resulting in costly repairs and unplanned downtime. To prevent such issues, proper transfer point design includes features like impact beds, wear liners, and belt tracking systems. These components help absorb impact, minimize friction, and maintain the alignment of the belt, ensuring its longevity and reducing maintenance costs.

Optimizing Material Flow:

Efficient material flow is essential for maintaining productivity and preventing bottlenecks in bulk material handling operations. Proper transfer point design ensures a smooth transition of materials between conveyors, preventing jams, uneven distribution, and blockages. The correct choice of chute angles, geometry, and flow control devices promotes uniform material flow, maximizing system throughput and minimizing downtime.

Enhancing Worker Safety:

Worker safety is paramount in any industrial setting. Transfer points can present various hazards, including pinch points, entrapment areas, and falling materials. Properly designed transfer points prioritize worker safety by incorporating safety features like guardrails, safety covers, and adequate lighting. Additionally, ergonomic considerations such as safe access for maintenance and clear signage further contribute to a safe working environment.

Maintenance and Inspections:

Regular maintenance and inspections are crucial for optimizing transfer point performance. Wear components, such as liners, skirting, and belt cleaners, should be regularly inspected and replaced when necessary. Additionally, monitoring systems, such as belt misalignment detectors and vibration sensors, can provide real-time data on transfer point performance, enabling proactive maintenance and reducing the risk of unexpected breakdowns.

Conclusion:

Proper conveyor transfer points are fundamental to achieving efficient and reliable bulk material handling. By minimizing material spillage, controlling dust emissions, preventing belt damage, optimizing material flow, and enhancing worker safety, well-designed transfer points contribute to increased productivity, reduced costs, and improved operational efficiency. Regular maintenance, inspections, and the integration of advanced monitoring systems ensure the longevity and optimal performance of transfer points. Emphasizing the importance of proper conveyor transfer points is essential for industries seeking to streamline their bulk material handling processes and maintain a competitive edge.

Benefits of a Conveyor

Benefits of a Conveyor If you ever had a job where you had to carry heavy objects all day, you probably know about some of the benefits of a conveyor….

Moving large items
Moving large items

Benefits of a Conveyor

If you ever had a job where you had to carry heavy objects all day, you probably know about some of the benefits of a conveyor. You might have the back problems to prove it! Whether you’re moving minerals and rocks or boxes and food products, it takes a lot of time and effort for human workers to do this. The right conveyor belt can make the job a lot easier for your company. ASGCO is your one-stop-shop for all your conveyor needs. We’re here to help you find just the right solution for your company. After you read about the many benefits of moving materials with a conveyor, you can always get in contact with us for more information.

Sloped conveyors

There are a Variety of Conveyor Solutions

Using a heavy-duty conveyor to haul rocks up a quarry is a little different than moving cookies or pretzels across a room for packaging. Some common conveyor types include belts, rollers, chains, chutes, buckets, and slats. You can acquire horizontal, inclined, or declined devices. Moreover, there are conveyors with turns, angles, and slopes built into them. You can even get a spiral conveyor. As your company continues to grow and develop, your needs may start to change. That’s okay. You can always adjust and add onto your current conveyor system. Or, you could install a brand new system that is even more energy efficient.

As a complete conveyor solutions company, ASGCO can provide any type of conveyor system that you need. Because the future of your company may be relying on your conveyor machine, it’s important to find just the right solution. The team at ASGCO can make this process much easier for you. Plus, we have technicians who install conveyors and replacement parts.

Heavy-duty conveyor

They are Very Useful

Any time you need a product moved, a conveyor makes the job much faster and easier for you. A heavy-duty conveyor can keep moving heavy, jagged objects in even harsh conditions. You can have peace of mind knowing that your manufacturing process won’t come to a halt. Plus, you won’t have to worry about logistics. Placing a product on a conveyor is a lot more simple than having one person separate the items. Then, someone has to carry the individual item and assemble it correctly. Then another person inspects it, packages it, stages it, and places it aside for shipping.

They Can Help Reduce Your Costs

When you have a conveyor in place, you won’t need as much labor, helping you save money in the long run. And conveyors do quick work, helping to cut back on your production hours. The faster you move the products down the assembly line, the fewer hours you have to keep the lights on. Across many different kinds of industries, conveyors consistently increase efficiency by 15%.

An automated system can also help you cut back on fuel costs. You may have been using a large truck to move materials, rocks, or dirt. If you do this with a large truck every day, your costs will add up pretty quickly. Conveyors are much more efficient when it comes to fuel and power consumption.

Downtime is Reduced

Another benefit of a conveyor system is that it reduces downtime. Even if your factory has a truck or forklift, you still need manpower to load and unload the vehicle and then drive it. With the flick of a switch, you can keep a conveyor working consistently, providing continuous loading and offloading — as long as it doesn’t break down. When you go with a top-of-the-line conveyor system, you won’t have to repair it quite as often.

Conveyors are Safe

A safer workplace is a happier workplace. With the help of a conveyor, you significantly reduce your chances of operator injury from a worker that is pushing, pulling, or lifting a heavy load. Whether you’ve been carrying products by hand or by forklift — a conveyor system eliminates collisions. Now, all of your products will move straight down a fixed pathway. Without human error, you’ll have fewer breaks, spills, and drops to deal with. Thus, you won’t have to replace as many items, allowing you to meet the needs of your clients.

Companies usually construct conveyor systems with safety in mind, so there are many safety features. Additionally, ASGCO can provide training for properly using the equipment. This can help prevent problems as well as injuries on the job.

They Help You Stay Competitive

In many industries, conveyors have become commonplace. If you don’t have a top-quality automated movement strategy, your business may fall way behind the competition. It helps with productivity as well as quality control and customer service. When your conveyor consistently provides the same product each and every time, consumers are able to count on your company. They know exactly what they’re getting when they utilize your services.

Food-grade conveyor

There are Food-Grade Options

There are lots of different conveyor applications just within the food industry. A food-grade conveyor belt can help you take baking products from a raw, uncooked stage to a delightful and edible treat. On the other hand, you may use a conveyor to move fruits, vegetables, grains, meat, dairy products, and different types of beverages. When you design your conveyor, you must consider its hygiene, cleaning stops, energy efficiency, and minimization of waste. There will be certain rules and regulations that your system must meet. For example, the Baking Industry Sanitation Standards Committee sets the standards for all baking-related equipment.

You can Move in Either Direction

A lot of conveyors will move in both directions. This can be extremely helpful if you have products that have to go through a line multiple times before being ready to ship. You just need someone there to work the controls. If you need to slow the conveying system down at any part of production, that’s also an option. In addition, there’s no height limitation with a top conveyor system. Your factory may have multiple floors. A vertical conveyor can easily travel up and down your factory without the use of elevators or cranes. Generally speaking, a conveyor can travel anywhere you need it to at any time and in any condition.

Press Releases

ASGCO Announces Razor-Back® CSB Series Secondary Belt Cleaners

07/21/2025

NEW! — Razor-Back® CSB Series Secondary Belt Cleaners The Razor-Back® CSB series by ASGCO® is a versatile line of primary belt cleaners engineered to improve conveyor efficiency by effectively removing…

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NEW! — Razor-Back® CSB Series Secondary Belt Cleaners


The Razor-Back® CSB series by ASGCO® is a versatile line of primary belt cleaners engineered to improve conveyor efficiency by effectively removing carryback at the head pulley—helping to prevent material buildup, reduce maintenance, and extend conveyor component life. Designed with safety, reliability, and ease of maintenance in mind, the CSB lineup includes multiple models tailored to meet a wide range of operational demands—from compact, space-saving installations to heavy-duty, high-tonnage applications in the most demanding environments. Each model in the CSB family can be paired with a precision-engineered spring tensioning system that maintains consistent blade-to-belt pressure, ensuring optimal and sustained cleaning performance over time. These cleaners are available with a variety of blade options, including long-wearing polyurethane and high-performance tungsten carbide, to suit different materials and conditions. With a modular, field-friendly design and rugged construction, Razor-Back® CSB cleaners are built to deliver dependable performance, improve workplace safety, and maximize conveyor uptime. Whether your operation demands simplicity, advanced accessibility, or heavy-duty durability, there’s a Razor-Back® CSB solution engineered to meet your needs.

Model Lineup Overview

 

Razor-Back® CSB

  • Features a standard compact frame ideal for conveyor systems with limited clearance.
  • Provides a cost-effective solution for general applications with moderate carryback.
  • Requires manual disassembly for blade maintenance, suitable for less frequent service needs.
  • Built from galvanized or stainless steel for corrosion resistance in industrial environments.
  • Equipped with an external spring tensioner to maintain blade pressure against the belt.
  • Commonly used in aggregates, recycling, and light material handling industries.
  • Available with Bolt-Up™, Split Block Low-Profile or Standard Spring-Shoc™ Tensioner.

Razor-Back® CSB HD

  • Engineered for heavy-duty applications with a reinforced, high-strength steel frame.
  • Built to handle high-tonnage, high-speed belts, and severe material conditions.
  • Does not feature retractability but is optimized for long-term durability and minimal intervention.
  • Uses a robust structural mount designed to withstand intense belt pressure and material impact.
  • Comes with a reinforced external tensioner to maintain proper blade contact under extreme loads.
  • Common in industries such as mining, coal handling, and bulk material processing.
  • Available with Bolt-Up™, Split Block Low-Profile or Standard Spring-Shoc™ Tensioner.

Razor-Back® CSB Retractable

  • Incorporates a retractable cartridge system that allows full blade replacement from one side of the conveyor.
  • Greatly enhances safety and maintenance speed, eliminating the need for confined space entry.
  • Designed with a slide rail and external locking pins for quick, tool-free access.
  • Ideal for industries like cement, power generation, and grain, where minimizing downtime is critical.
  • Constructed from galvanized or stainless steel and tailored for operator-friendly use.
  • Equipped with an externally located spring tensioner for convenient adjustment.
  • Available with Low Profile Spring-Shoc™ or Standard Spring-Shoc™.
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ASGCO® Announces New Grizzly™ Conveyor Belt Skiver!

01/21/2022

ASGCO® For Immediate Release January 21st, 2022 Nazareth, PA.: ASGCO® “Complete Conveyor Solutions” announces the latest addition to their line of conveyor belt products that enhance efficiency, safety, and productivity….

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ASGCO®
For Immediate Release
January 21st, 2022

Nazareth, PA.: ASGCO® “Complete Conveyor Solutions” announces the latest addition to their line of conveyor belt products that enhance efficiency, safety, and productivity. The ASGCO Conveyor Belt Skiver is a safe and easy way of removing/recessing the conveyor belt covers for the installation of mechanical fasteners.

The ASGCO Conveyor Belt Skiver is battery-operated (18-Volt) with dual-acting tungsten carbide blades that accurately skives the rubber off the surface of the conveyor belt.  A skived conveyor belt provides for a stronger and longer conveyor belt splice life and the lower profile helps with belt cleaner performance. The ASGCO Conveyor Belt Skiver comes as a kit, complete with a battery charger, 2 batteries, and a set of tungsten carbide replacement blades all in a sturdy zippered canvas bag.

ASGCO offers high-quality tools to accurately and safely perform mechanical fastening installation to a conveyor belt. From the Safe-Grip™ Belt Clamps, Magnum® Belt Cutters, now the ASGCO Conveyor Belt Skiver, and the widely successful Grizzly™ Screw-Splice.

About ASGCO®

ASGCO® “Complete Conveyor Solutions” founded in 1971 and headquartered in Nazareth, PA is a leading manufacturer, distributor, and service provider of proprietary conveyor equipment and accessories that improve the safety and performance of bulk material handling systems.

ASGCO® is a diversified and innovative company with three major divisions that serve specific targets of the material handling industry. The growth of the company over the years is due to recognized improvements in the efficiency, safety, and productivity of our customer’s operations. At ASGCO®, we continue to strive to make the handling of bulk materials more efficient, safer, and more productive.

Visit our website at www.asgco.com. Contact us toll-free at (800) 344-4000 or at info@asgco.com

 

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ASGCO® Announces their New Grizzly™ Screw-Splice Conveyor Belt Fastening System!

12/06/2021

ASGCO® For Immediate Release December 6th, 2021 Nazareth, PA.:  ASGCO® “Complete Conveyor Solutions” announces the latest addition to their line of conveyor belt products that enhance efficiency, safety and productivity. The…

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ASGCO®
For Immediate Release
December 6th, 2021

Nazareth, PA.:  ASGCO® “Complete Conveyor Solutions” announces the latest addition to their line of conveyor belt products that enhance efficiency, safety and productivity.

The Grizzly™ Screw-Splice provides a strong and flexible rubber splice that screws directly on the conveyor belt, with great accuracy and precision.  The Grizzly™ Screw-Splice conveyor belt splicing and fastening system delivers power, strength, and flexibility in every application. It is the perfect fastener to save you time and money while allowing a quick, accurate, and easy installation.

Compared to traditional metal fasteners, this splice is much stronger, wears less, and has a low-profile silhouette that is easier on the components of your conveyor systems. The Grizzly™ Screw-Splice includes specialized self-tapping and self-drilling screws that uphold the toughness of the conveyor belt by passing through the belt carcass instead of creating holes, which significantly compromises strength.

The Grizzly™ Screw-Splices are available in different rubber compounds and tensile strengths (up to 1,650 PIW) for various bulk material handling and mining applications.

About ASGCO®

ASGCO® “Complete Conveyor Solutions” founded in 1971 and headquartered in Nazareth, PA is a leading manufacturer, distributor and service provider of proprietary conveyor equipment and accessories that improve the safety and performance of bulk material handling systems.

ASGCO® is a diversified and innovative company with three major divisions that serve specific targets of the material handling industry. The growth of the company, over the years, is due to recognized improvements in the efficiency, safety and productivity of our customers operations. At ASGCO® we continue to strive to make the handling of bulk materials more efficient, safer, and more productive.

Visit our website at www.asgco.com. Contact us toll-free at (800) 344-4000 or at info@asgco.com.

 

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ASGCO’s® Aaron Gibbs Receives Patriot Award!

03/01/2021

ASGCO® For Immediate Release March 1st, 2021 Allentown, PA.:  The United States Department of Defense and Pennsylvania Committee for Employer Support of the Guard and Reserve recognizes Aaron Gibbs of…

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ASGCO®
For Immediate Release
March 1st, 2021

Allentown, PA.:  The United States Department of Defense and Pennsylvania Committee for Employer Support of the Guard and Reserve recognizes Aaron Gibbs of ASGCO Manufacturing, Inc. as a Patriotic Employer for contributing to National Security and Protecting Liberty and Freedom by supporting employee participation in America’s National Guard and Reserve Force.

“As the Chair of the Pennsylvania Committee of the Employer Support of the Guard and Reserve, I want to thank you personally for your support of Command Sergeant Major Niled Chris Cruthirds.  This is such an important part of the support for our Service Members to know that their employer has their back while they serve our country.”

“This award is presented on behalf of the Department of the Defense and the Service member who nominated you for this award. They are grateful for the support that you have provided to them while performing their military obligation to our nation,” stated Martin Kuhar, State Chairman ESGR.

About ASGCO®

ASGCO® “Complete Conveyor Solutions” founded in 1971 and headquartered in Allentown, PA is a leading manufacturer, distributor and service provider of proprietary bulk material handling conveyors and screening equipment and accessories that improve the safety and performance of bulk material handling systems.

ASGCO® is a diversified and innovative company with three major divisions that serve specific targets of the material handling industry. The growth of the company, over the years, is due to recognized improvements in the efficiency, safety and productivity of our customers operations. At ASGCO® we continue to strive to make the handling of bulk materials more efficient, safer, and more productive.

Visit our website at www.asgco.com. Contact us toll-free at (800) 344-4000.

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ASGCO® Announces their New U-Scrape™ Secondary Conveyor Belt Cleaner!

12/01/2020

  ASGCO® For Immediate Release December 1, 2020 Allentown, PA.: ASGCO® “Complete Conveyor Solutions” announces the latest addition to their line of Secondary Belt Cleaner products for bulk material handling…

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ASGCO®
For Immediate Release
December 1, 2020

Allentown, PA.: ASGCO® “Complete Conveyor Solutions” announces the latest addition to their line of Secondary Belt Cleaner products for bulk material handling applications. The U-Scrape™ Secondary Cleaner’s, unique “U” shape design conforms to the return side of the belt, which allows the blade to maintain the maximum pressure in the center of the belt where the majority of the carryback material builds up. The blade is offered in two options, solid urethane, or with tungsten carbide tips embedded in urethane. With its curved U-shape blade, the U-Scrape™ blade tips are in constant contact with the belt to give you the highest cleaning efficiency, especially in tough applications.
The U-Scrape™ belt cleaner is primarily intended for use in conveyor bulk material handling applications in the following industries; Aggregates, recycling, wastewater treatment, pulp & paper, coal, coal-fired power plants, chemical processing among others where carryback and spillage needs to be eliminated.

About ASGCO®
ASGCO® “Complete Conveyor Solutions” founded in 1971 and headquartered in Allentown, PA is a leading manufacturer, distributor and service provider of proprietary conveyor and screening equipment and accessories that improve the safety and performance of bulk material handling systems.

ASGCO® is a diversified and innovative company with three major divisions that serve specific targets of the material handling industry. The growth of the company, over the years, is due to recognized improvements in the efficiency, safety and productivity of our customers operations. At ASGCO® we continue to strive to make the handling of bulk materials more efficient, safer, and more productive.

Visit our website at www.asgco.com. Contact us toll-free at (800) 344-4000.

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